Mechanical Installation

Proper installation and alignment of mechanical equipment are critical to ensuring long-term reliability, performance, and operational efficiency in industrial plants. Incorrect installations can lead to premature wear, inefficiency, and breakdowns, impacting productivity and increasing costs. We provide comprehensive mechanical installation services for new setups and upgrades, ensuring alignment and adherence to industry standards. Our skilled team manages the installation of all mechanical equipment, including setting of lines and levels for reliable plant operations.

Mechanical Fault Finding

Quick identification and resolution of mechanical faults are essential to minimising plant downtime and maintaining operational efficiency. Addressing faults early reduces the risk of major equipment failures that could halt production. We offer advanced diagnostic services to pinpoint and resolve issues in both rotating and static equipment. Our fault-finding services minimise disruptions, ensuring that your operations remain efficient and productive.

Rotating Equipment Alignment

Proper alignment of rotating machinery is crucial for preventing premature wear, reducing energy consumption, and avoiding equipment failure. Misaligned equipment can cause excessive vibration, leading to expensive repairs and downtime. We provide expert alignment services for rotating equipment, such as pumps, compressors, and turbines, using Rotalign or dial indicator methods. This ensures smooth and efficient machinery operation, reducing maintenance costs and extending equipment life.

Pipe Strain Analysis

Excessive strain on piping systems can result in leaks, cracks, or damage to connected equipment, leading to costly repairs and downtime. Regular strain analysis ensures stress levels remain within safe limits, protecting both the piping and connected rotating equipment. We offer detailed pipe strain analysis services, assessing thermal expansion, pressure, and mechanical forces. Our services help prevent structural failures and improve the longevity of piping and equipment.

Vibration Analysis – Including Bentley Nevada

Early detection of misalignment, imbalance, or wear through vibration analysis helps prevent unexpected equipment failures and costly breakdowns. Monitoring vibrations ensures machinery operates efficiently, reducing downtime and maintenance costs. Our vibration analysis services, including expertise in Bentley Nevada’s System 1, provide in-depth monitoring and diagnostics for pumps, turbines, and motors, maximising equipment availability and efficiency.

Pressure Testing

Ensuring that systems operate safely under high pressure is essential for plant safety and equipment integrity. Proper pressure testing validates system performance and compliance with industry regulations. We provide pressure and volume testing for both new and existing installations. Our services cover pneumatic and hydraulic testing, ensuring compliance with QA/QC standards and insurance requirements while maintaining site safety protocols.

Written Scheme Evaluation

Compliance with Pressure Systems Safety Regulations (PSSR) is crucial to avoid operational risks and ensure system safety. Proactively preparing for audits and addressing potential issues reduces downtime and ensures smooth inspections. We offer advisory services to help clients comply with PSSR regulations, assisting with annual inspections and audit preparations. Our expertise mitigates risks and ensures a smooth process with asset insurers and notified bodies.

Boiler Water/Steam Chemistry Analysis and Support

Proper water chemistry management is vital for optimising steam-generating equipment, preventing scale buildup, corrosion, and operational inefficiencies. Poor chemistry control can lead to costly repairs and outages. We provide boiler water chemistry analysis, offering chemical dosing plans and continuous monitoring. Our services help prevent failures, ensure optimal heat transfer, and extend the operational life of high-pressure steam systems.

Boiler Inspection

Regular inspection of boilers and pressure vessels is essential to detect issues early, prevent failures, and ensure asset longevity. Unaddressed problems can lead to unexpected downtime and significant repair costs. We conduct thorough pressure system condition surveys for boilers and other thermal vessels. Our services include comprehensive reports, maintenance recommendations, and the management of non-destructive testing (NDT) methods to enhance system performance.

Steam Blowing

Effective cleaning of boiler and steam systems is crucial for preventing debris buildup, which can cause operational failures. Steam blowing ensures that systems are free of impurities before commissioning or after major maintenance work. We provide expert supervision and execution of steam blowing procedures, ensuring the removal of debris and mill scale. Additionally, we advise on chemical cleaning and alkali boil-outs to enhance system integrity and operational readiness.

Instrumentation Diagnoses/Calibration/Validation

Maintaining accurate and reliable instrumentation is key to operational efficiency and process control. Faulty or poorly calibrated instruments can lead to operational errors and safety issues. We offer diagnostics, calibration, and validation services for industrial instrumentation. Our team ensures that all instruments function optimally, maintaining compliance with industry standards and delivering reliable performance.

Process Diagnoses and Fault Finding

Ensuring stable and efficient production processes is crucial to maintaining high output and minimising operational disruptions. Unresolved process issues can cause inefficiencies and costly downtime. We offer expert process diagnoses and fault-finding services across various industries, providing solutions for challenges such as material handling problems, condenser air ingress, and boiler anomalies. Our technical expertise ensures reliable and efficient operations.

Materials Handling RDF/SRF- MRF/Pelletising/Hammer Mills/Driers

Efficient materials handling systems are essential for maintaining throughput in waste-to-energy and material recovery processes. Poorly maintained systems can lead to operational bottlenecks and decreased efficiency. We provide installation, maintenance, and optimisation services for RDF/SRF materials handling systems, including conveyor systems, pellet mills, and driers. Our tailored solutions enhance system performance, improve throughput, and minimise downtime.

Combustion Fault Finding and Rectification

Optimising combustion processes is essential for ensuring efficient fuel use, reducing emissions, and meeting environmental standards. Unresolved combustion issues can lead to non-compliance and inefficiencies. We offer technical expertise in diagnosing and rectifying combustion faults, particularly in Energy from Waste (EFW) and RDF/SRF processes. Our services ensure smooth and compliant operations, optimising burner performance and emission control.

Supply of Skilled Labour

Having access to a skilled workforce is essential for completing industrial projects on time and to a high standard. Coordinating a diverse team of skilled trades ensures seamless project execution. We provide a comprehensive supply of skilled labour, including welders, pipe fitters, mechanical fitters, and EC&I technicians. Our services include full management of labour resources, ensuring high-quality craftsmanship, safety compliance, and efficient project completion.